Small parts counting and packaging machine solution

The customer is a company specializing in the production of bicycles for export. After the end customer receives it, they need to assemble it themselves. The accessories required for assembly must be correct before they can be assembled smoothly. Therefore, it is very important to accurately count these spare parts. We also supply advance small parts counting machine and more automatic hardware counter.

There are many models, and the spare parts required are also different, and the number of them is also different. The customer produces according to the order and will produce according to the task order table every day, for example

The customer requirement are different from the normal material which are counted in the same quantity, there is more content printed on the bag than our traditional label prints. So the maximum size of the traditional label printing can not meet its requirements.

According to the requirements of our customer, we propose a complete set of solutions

Independent vibration hopper + counting machine + small vertical packaging machine + code printer + conveyor

In order to reduce the frequency for customer replace material, we discuss with the customer, merge the day's orders into an order table, and count and pack the same accessories centrally. For example, the above two tables are integrated into:

We adopt code printer can meet the requirement of coding content,In addition, after the count is completed, the actual number of the current package is sent in real time for coding.

Use process
Send the order task table combined in one day to the counting machine. After the counting machine receives it, it will automatically count and pack according to the order task table, and automatically adjust the bag length according to the table. When a specification is finished, an alarm will automatically prompt you to replace the material. After the order task table is all completed, an alarm will be automatically prompted.

Solution features
1. The camera recognizes the count, can set the allowable error, and automatically discharges the material after exceeding the standard
2. The bag length can be adjusted in real time according to the order form
3. The coding field can be selected, and the coding content can be adjusted in real time, such as the actual quantity
4. Compatible with various materials of customers can realize a multi-purpose machine
5. Can achieve the number of each package is different for counting and packaging
6. One-click cleaning of remaining materials to avoid mixing

The packaged finished products are as follows