Material damage prevention Vision Counting & Packing Machine

Material damage prevention vision counting & packing machine is specially developed for easily damaged products, and it is suitable for the counting of pin holders, contacts, magnets and other easily damaged products. It is adopt the 1st and 2nd-stage vibrating plate cooperate with the first-stage belt to form a feeding system, which evenly disperses the materials, and is equipped with a camera for identification and counting to ensure identification accuracy. And this counter has a low drop, which effectively protects the product and prevents it from falling.

Working principle of material damage prevention vision counting machine
High speed CCD camera scans objects that fall from vibrating chutes to obtain full projection images through optimized algorithm,machine will count number of falling objects so as to realize the batch counting and packaging.

• High efficiency:Vision based counter uses large track and scan falling objects,instead of using several narrow tracks to separate objects one by one
• 99.99% accuracy for weight of each screw is not exactly the same
• Insensitive to dust
• Fast changeover:One button operation for clearing to change objects
• Self-learning software:Easy to calibrate for multiple objects counting
• Extremely low maintenance
• Reducing labor cost
• Compacted design to save space

Technical Characteristics and Specification

1. High speed array camera(10000 times/s scan speed,can realize continuous uninterrupted scanning)scanning imaging,accurate identification count.Avoid counting errors caused by the weight difference of a single material.

2. Coarse control panel + refined panel with 2-3 level vibration structure, composition intelligent feeding system to ensure the counting accuracy.

3. Intelligent learning function,reduce the parameter debugging time.
Through the learning mode,the data of various falling posture of the materials are automatically obtained,and the accuracy of the parameters is checked by the verification mode.If there is an error,the parameters can be fine-adjusted manually.

4. One machine can count N kinds of materials,has strong compatibility.
The system can store N kinds of schemes,which can be called directly next time.

5. With the function of one-key cleaning of tailings,there is no worry about mixing.
When replacing materials,you can click to clean the tailings to perform automatic cleaning,or you can set a mandatory cleaning time to avoid artificially shortening the cleaning time and causing the material mixing

6. All production packaging information automatically generates local logs.

Each package of material packaging information is automatically generated and stored in the local log,and can be uploaded to the ERP system,or exported,for easy future tracing.

7. The ERP information cascade,label information and local log can be sent to the information system.
Label information can be transmitted through enterprise management systems such as ERP, and equipment operation status and each package information are available uploaded to ERP and other enterprise management systems.

8. All packaging number has no negative error,exceed the package can enter the return system.
Eliminate the occurrence of customer complaints caused by less material reasons, beyond the value set,the machine can automatically identify and fall to finished conveyor belt,the belt reverses to discharge the excess bag.

9. Intelligent detection alarm
Foreign bodies,lack of material,abnormal packaging machine will issue an alarm prompt.

10. The storage hopper cut-off port is always open to prevent material blockage

The cutting port of the counting machine is always open, after counting the materials that are easy to hook up, they will gradually fall directly into the bag, so it will not be blocked in the storage hopper

More Field of Application of material damage prevention counting & packaging machine

Technical data

Packaging Demo

Dimensional Drawing

Customized lifting system + counting system + printing labeling system+ packaging system +product delivery
Available with multiposition bag packaging machine,vertical packaging machine,box/canned packaging line

VP+bucklet film packaging machine

Video

Factory Show